Sultana build log – Part 23

Assembly of the laser-cut pieces is complete (apart from the transom and rudder, which will be added later). Some observations:

The keel ended up being a little short. I added a little block at the end to fill in the missing material. I think the error is from underestimating the thickness of the rabbet strip. (You might also notice the garboard plank there. I forgot to take a picture before that was added.)

Filler to correct the end of the keel
Filler to correct the end of the keel

Oops. There is a little gap between the bow former on the starboard side and the first bulkhead. I didn’t notice the mistake until after the glue had dried. The port side is fine. I don’t want to reglue the piece, so I’ll just sand it down a little extra beyond the fairing line.

Note the reference marks on the pieces. The upper marks indicate the bottom edge of the bulkheads. The lower pair of marks indicate the run of the wale.

Starboard bow former
Starboard bow former

The corner of this transom piece sticks out too much and needs to be sanded down to match the curve of the hull.

Transom
Transom

And now to start the planking. As I mentioned above, the garboard was added first. The area below the bearding line was sanded down and as you can see in the first picture, the aft end of the garboard fits nicely and matches the thickness of the keel.

Laying the garboard plank
Laying the garboard plank

Next, I wanted to add the strakes which match up to the reference lines. The Schooner Sultana book states that the hull planking is 2 1/2″ thick, average 8″ wide. Scaled down to 1:64, the 1/8″ x 1/16″ strips I am using for the hull planking are reasonably to scale.

To match the curve of the bow, I wet the planks then bend them around a juice glass and allow them to dry.

Planks bent along a glass
Planks bent along a glass

And the strake below the bulwarks line is added.

Upper strake added
Upper strake added

For the wales I am using 1/8″ x 1/8″ strips instead of 1/8″ x 1/16″. This will cause the wales to stand out above the surface of the hull. The front of the strips is notched to fit into the rabbet. (In hindsight, it may have been better to use a 1/8″ x 1/16″ strip here and add a second one on top of it later. Bending the thicker strips was a challenge.)

Notches on wale strakes
Notches on wale strakes

The current state of the model.

Wale strakes added
Wale strakes added

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